Willstaett, Germany, 16 September 2025. XSYS, a leading global supplier of prepress solutions, today announced the launch of the Thermoflex Edge, the third generation of its renowned laser imagers. Scheduled for commercial release in March 2026, the new imager will be introduced to the global market at Labelexpo Europe 2025, Booth 4D24 in Barcelona, Spain.
“With Thermoflex Edge, we are taking flexo platemaking into an entirely new era,” said Steven Vandevoorde, General Manager at XSYS PrePress. “This imager represents a milestone of decades of innovation at XSYS. Combining precision, productivity, and highest quality in one platform, it sets a new standard for what platemakers and printers can expect from imaging technology.”
Engineered to outperform all challengers, Thermoflex Edge delivers unmatched imaging speed without compromising quality. Customers will also now be enabled to easily implement surface screenings in a much shorter time, eliminating a current bottleneck in the market. With support for Woodpecker Nano 2400 dpi and Woodpecker Nano 2540 dpi surface screening, running at speeds of up to 8.5 sqm/h, the system provides the finest screening variety available on the market, giving platemakers and printers unprecedented freedom to adapt flexo plates to any challenge.
The open architecture ensures seamless integration into existing workflows, while the premium build quality guarantees long-term reliability and consistency.
Operators benefit from an intuitive, state-of-the-art user interface designed for maximum efficiency. Modular automation provides scalability to match evolving business needs, and the system’s innovative design reduces manual touchpoints to an absolute minimum. This streamlined operation leads to less downtime, fewer errors, and higher throughput.
In line with XSYS’ dedication to sustainability, Thermoflex Edge can be combined with EcoFillX software, available as an additional option, to help minimize solvent use and reduce waste in platemaking. Effortless handling of partial and thick plates further supports efficient and environmentally responsible operations. Combined with industry-leading remote service capabilities, the system ensures optimum uptime and lower total cost of ownership.
“Thermoflex Edge is more than just the next generation of imagers; it is a bold step into the future of flexo platemaking,” concluded Vandevoorde. “At Labelexpo, we will present a display version of the Thermoflex Edge, while our XSYS experts will be on hand to provide detailed information and answer any questions visitors may have.”
The Thermoflex Edge 80 will be commercially available in March 2026, with pre-orders open exclusively for this model. The Thermoflex Edge 48 is scheduled to follow later in 2026.
Visit XSYS at Booth 4D24, Fira Gran Via, Barcelona to learn more about the future of flexographic imaging with Thermoflex Edge.
