The Fastest Path
from File to Plate.
The Thermoflex Edge 80 images up to twice as fast as any competitor, so your press runs more, your team works less, and your customers get more.
Flexo Demands Are Growing. Is Your Prepress Keeping Up?
Shorter lead times, higher print quality, more complex jobs: the pressure on flexo prepress has never been greater. Aging imaging technology built for yesterday’s requirements is quietly becoming your biggest bottleneck. The Thermoflex Edge 80 was built for what’s next.
Meet the Thermoflex Edge 80.
Third-generation laser imaging technology, built for the demands of modern flexography.
The Thermoflex Edge 80 is XSYS’ most advanced plate imager, combining record-breaking imaging speed with outstanding print quality, intuitive operation, and seamless integration into any prepress workflow. Whether you run a high-volume packaging operation or a specialized print shop, it delivers consistent, repeatable results at a speed your competition can’t match.
The History of XSYS
The People Behind The Product
Innovation at XSYS
XSYS Thermoflex Edge Launch
Steven Vandevoorde
General Manager Prepress
"The Thermoflex Edge 80 is the clearest signal yet that XSYS is setting the pace in flexo prepress, and our customers will feel that every single shift."
THREE KEY ADVANTAGES
Speed That Changes the Economics of Your Operation
More plates per shift. Faster turnaround for your customers. Higher output without adding headcount. The Thermoflex Edge 80 reaches imaging speeds of up to 15 m²/h, up to twice as fast as any other imager on the market.
Full speed is maintained even with premium surface screening active. Nano 2400 runs at up to 6.5 m²/h, Nano 2000 at up to 10 m²/h. Surface screening is no longer a bottleneck.
Print Quality You Can Compete With
Your customers notice the difference. The Thermoflex Edge 80 uses true lossless surface screening: every pixel of the original image data is preserved, delivering smoother solids, finer detail, and outstanding consistency across every job.
Woodpecker Nano 2400 operates at 2400 ppi with zero data loss and the highest number of grey levels available, a genuine step up from conventional 4000 dpi downsampling techniques.
Built to Run. Supported to Stay Running.
Downtime is the enemy of profitability. The Thermoflex Edge 80 is designed for maximum uptime, with industry-leading remote diagnostics, real-time monitoring, and rapid intervention from XSYS’ global network of flexo experts. Problems get solved before they become production stops.
ProServX Cloud connectivity delivers automated alerts, OEE reporting, and predictive maintenance data directly from the machine.
Experience the Thermoflex Edge Live
Seeing is believing: Experience the Thermoflex Edge in a real production environment at one of our XSYS Innovation Centers.
Get a first-hand impression of how speed, precision and ease of operation come together, and what that means for your daily production performance.
Our experts will walk you through the system, answer any product-specific questions and demonstrate how the Thermoflex Edge works.
Join us at one of our Innovation Centers in:
The Numbers Behind the Performance.
| Imaging Speed | Up to 15 m²/h |
| Surface Screening Speed | Up to 10 m²/h (Nano 2000) / 6.5 m²/h (Nano 2400) |
| Laser | 400 W Fiber Laser, 1064 nm |
| Standard Resolution | 2400 to 2540 dpi |
| High Resolution | Up to 5080 dpi |
| Maximum Plate Size | 1270 x 2032 mm (50″ x 80″) |
| Supported Plate Thickness | 0.73 to 6.35 mm |
| Connectivity | FlexoFlow Fleet Management + ProServX Cloud |
Dirk De Rauw
Optical Designer
“The real fun in R&D is solving problems that matter—like bringing lossless Nano technology to 2400 dpi without compromising speed.”
Ready to See What the Edge 80 Can Do for Your Operation?
Whether you want to increase capacity, improve print quality, or future-proof your prepress setup: our flexo experts are ready to help you find the right solution.
After submitting, one of our flexo experts will get back to you within 24 hours.
Bert Eeckhout
Product Manager Thermoflex Edge
"We built the Edge 80 around one principle: that speed and quality should never be a trade-off."
The Thermoflex Edge Series
The Thermoflex Edge 80 is available now. Additional size variants will be introduced starting in 2027.
Download spec sheet →