Next-generation inks demand next-generation Flexo plates. XSYS nyloflex® FTV delivers reduced ink fill-in, superior print quality, maximum press uptime,and greater profitability. Engineered for the future of flexible packaging.
The Industry Shift: From NC to PU Inks
Flexible Packaging is undergoing a fundamental transition from nitrocellulose (NC) to polyurethane (PU) inks, driven by recyclability requirements, evolving regulations and the rising costs of NC based inks. While PU-inks provide improved capabilities of heat and retort resistance, adhesion on films and recycling, they also create challenges in print.
The Challenge
PU-inks are inherently stickier and higher in tack, leading to a faster ink fill-in on plates. The result? More frequent cleaning stoppages, increased press downtime, material waste, and more difficult post-run plate cleaning for storage, all of which negatively impact profitability.
The Solution: nyloflex® FTV
nyloflex® FTV features a anti-ink-fill-inn component (AIF) that keeps plates clean for longer, enabling smooth press operation even with demanding PU inks. The innovation? This AIF technology is self-renewing, maintaining full effectiveness throughout the plate’s lifecycle, even after repeated use.
| Plate without AIF Directly after stopping the press |
| nyloflex® FTV with AIF Directly after stopping the press without any cleaning intervention |
nyloflex® FTV was developed for the most demanding brand jobs and is specifically designed for LED exposure systems. When combined with high-frequency surface screening technologies like Woodpecker Nano, it delivers consistent, first-class printing results job after job.
