nyloflex® FRC 635

The ideal plate for fine print quality on standard to high quality corrugated packaging

Plate thickness:
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Product Overview

  • Solvent Plate
  • Coated Kraft Liner
  • Uncoated Kraft Liner
  • Coated Test Liner
  • Uncoated Test Liner
  • Water Based Ink
  • Analogue
  • Superior printing quality with sharper images, more open intermediate depths, finer highlight dots and less dot gain, i.e. larger range of tonal values, therefore improved contrast
  • Increased productivity and data transfer without loss of quality due to digital workflow
  • Consistency in quality when repeating plate processing
  • Cost-effective and more environmentally friendly in processing, as no film is required

Benefits

  • Specifically designed for the North American corrugated plate market with extreme durability during processing
  • Perfect for all corrugated print applications – from challenging graphics and multi-color designs to simple line work
  • Outstanding ink transfer, excellent solid area coverage and density, yet minimal dot gain on all substrates
  • Perfectly compatible with flat top dot exposure technology to reduce washboarding effect on post print board
  • Optimized formula for fast exposures and processing
  • Excellent backing adhesion for superior mounting strength
  • Extremely robust and durable material

Suitable equipment

The nyloflex® FRC Digital can be processed with nyloflex® processing equipment and all similar devices. The nyloflex® FRC Digital can be used with all laser systems suitable for imaging flexo printing plates.

Printing inks

Suitable for all water based and solvent based printing inks (ethyl acetate content preferably below 15%, ketone content preferably below 5%).

Washout solvents

Especially good results are achieved with nylosolv® washout solvents. nylosolv® can be distilled and reused.

Processing information

A detailed description of the individual platemaking steps, as well as detailed information about processing and storing can be found in the nyloflex® User Guide.

High quality standard

XSYS printing plates are produced at Willstätt production site, which is certified according to international standards for quality management (DIN EN ISO 9001:2015), environmental management (DIN EN ISO14001:2015) and energy management (DIN EN ISO 50001:2018).

Specifications

Base material
polyester film
Color of raw plate
red
Total thickness (mm) (inch)1
6.35 (0.250")
Hardness acc. to DIN 53505
32
Plate hardness (Shore A)
33
Recommended relief depth (mm) (inch)
2.0 - 3.3 (0.080" - 0.130")
Tonal range (%)
3 - 95
At screen ruling (l/cm) (inch)
32 l/cm (85 lpi)
Fine line width (down to μm) (down to inch)
300 (0.012")
Isolated dot diameter (down to μm) (down to inch)
750 (0.030")
Back exposure (s)
170 – 260
Main exposure (min)
6 – 12
Washout speed (mm/min)
60 – 100
Washout time (min)
10 – 17
Drying time at 60°C / 140°F (h)
2.5 – 3.0
Post exposure UV-A (min)
10
Light finishing UV-C (min)
5 – 10

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